Tuki motocin silindari gear kayayyakin gyara ga motar XCMG HOWO
Tuki cylindrical gear
Domin akwai nau'ikan kayan gyara da yawa, ba za mu iya nuna su duka akan gidan yanar gizon ba. Da fatan za a ji daɗin tuntuɓar mu don takamaiman wasu.
amfani
1. Muna samar muku da samfuran asali da na bayan gida
2. Daga masana'anta zuwa abokin ciniki kai tsaye, adana kuɗin ku
3. Stable stock ga al'ada sassa
4. A Lokacin Isar da Lokaci, tare da farashin jigilar kaya
5. Kwararren kuma akan lokaci bayan sabis
shiryawa
Akwatunan kwali, ko bisa ga buƙatar abokan ciniki.
bayanin
Saboda kauri da bakin ciki bango halaye na karin akwatin drive kaya sassa, daidai ƙirƙira mold kogon ne in mun gwada da zurfi da kogon bango ne sirara. A lokacin tsari na tsari, yana da sauƙi don haifar da fashewa a cikin bango na bakin ciki na mold, wanda ya haifar da mummunan rayuwa. Babban, farashin ƙirƙira ya kasance mai girma.
fasaha na asali na kayan aiki na akwatin kayan taimako
Hoto 1 Turi kayan aiki na takamaiman akwatin taimako
A ƙarƙashin yanayi na al'ada, buɗe ƙirƙirar mutuwa ita ce mafi yawan amfani da hanyar ƙirƙira ta mutuƙar don sassan kayan tuƙi na ƙarin akwatin. Amfanin wannan hanya yana cikin kauri na bangon mutu. Ƙarfin ƙirar yana aiki azaman buffer don tabbatar da rayuwar ƙirar, amma asarar kayan aikin walƙiya shine 10% -50% na nauyin ƙirƙira, matsakaicin kusan 30%, kuma farashin kayan yana ƙima. 60% -70% na farashin ƙirƙira mutu, don haka Mun canza wannan nau'in ƙirƙira zuwa samar da rufaffiyar.
Dalilan Bincike
Ƙirƙirar mutuƙar da ke rufe ita ce cewa babu abin da ya zama naƙasasshe zuwa ƙirƙira a cikin rufaffiyar tsagi ta hanyar bacin rai ko extrusion. Idan aka kwatanta da buɗaɗɗen ƙirƙira ƙirƙira, sashin ƙarshe na ƙarshe na rufaffiyar mutuƙar ƙirƙira dole ne a cika shi da sarari ta bangon mutu, wanda ke buƙatar ƙarfin bangon mutuwa mafi girma. A cikin zane na baya, kawai an yi la'akari da rami na ƙirƙira, kuma ƙarfin bangon mutuwa ba a yi la'akari da isa ba. Koyaya, ɓangaren da aka nuna a ja a hoto na 2 yana buƙatar cikewa. Bayan blank ɗin ya tuntuɓar bangon waje, dole ne a ci gaba da danna magudanar, wanda ke haifar da wuce gona da iri akan mutuwar kuma bangon ƙirƙira ya mutu. Rashin ƙarfi, musamman tushen fillet (Hoto na 3), yana karyewa saboda ƙarfin da ya wuce kima a mataki na gaba na kafawa.
Ingantattun tsarin ƙirƙira mai zafi mutuƙar rufaffiyar
Domin inganta rayuwar mold, don irin wannan bakin ciki-banga flange forgings, mun hada kai la'akari da canza mold tsarin, canza overall tsarin na mold a cikin wani jiki tsarin, da kuma daidaita mold zane ra'ayoyin. Don hana wuce kima da ƙarfi a kan mold a φ89.6mm, mun sanya ɓangaren φ66.5mm mai wuyar cikawa a cikin wani tsari daban, kuma a lokaci guda ya karu ramukan iska a φ89.6mm don rage raguwa a lokacin kafawa. tsari, kamar yadda aka nuna a Figure 4. An nuna. Bayan da canji, da mold rayuwa ya inganta sosai, daga baya 1500 guda zuwa game da 3000 guda, amma shi har yanzu ba zai iya saduwa da bukatun a kan-site samar, musamman da mold rayuwa bukatun na atomatik line samar.
Mun sake bincikar gabaɗayan ƙirƙira, kuma a ƙarƙashin yanayin rashin canza kayan da aka yi amfani da su a cikin tsarin ƙirƙira, muna ba da garantin maki biyu don ƙirar ƙirar ƙirƙira da ƙirƙira ta ƙarshe: na farko, don tabbatar da cewa mutuwa ta mutu. ya sadu da buƙatun ƙira ba tare da fashe ba; na biyu, ƙirƙira Ƙirƙirar ƙurawar ƙura tana da santsi, kuma ba za a sami wani abin damuwa ba. Mun yi imanin cewa kauri daga bangon gefe na babba ya mutu na ƙirƙira yana da ƙananan, kuma tasirin tasiri akan babba ya mutu da yawa fiye da na ƙananan mutuwar yayin da ake yin aikin ƙirƙira. Sabili da haka, an ƙera ƙirƙira don juyawa, wato, ɓangaren bango mai kauri na mutu an tsara shi akan mutun na sama. An tsara ɓangaren bakin ciki mai bango a cikin ƙananan ƙirar, kuma ɓangaren bakin ciki-bangaren ƙananan ƙwayar cuta da zobe na waje an tsara su gaba ɗaya, kamar yadda aka nuna a cikin hoto 5 mai alamar 43 mold zobe na waje. A cikin tsarin ƙira, ƙirar riga-kafi shine mafi mahimmanci kuma zai iya nuna mafi kyawun matakin fasaha na mai ƙira. Pre-forging yafi taka rawa na kayan rabuwa, wanda zai iya shirya don ƙirƙira ta ƙarshe. A cikin ƙira, muna tabbatar da cewa ɓangaren da aka riga aka ƙirƙira yana da kauri kamar yadda zai yiwu kuma ya cika rami a cikin tsagi na ƙarshe na ƙirƙira, ba tare da sake buɗewa ba, don rage ƙarancin baya na ƙirƙira gwargwadon yuwuwar, rage ƙarfin kafawar. da rage naɗewa na ƙirƙira. Hadarin da ya haifar.
Bayan an aiwatar da ƙirar mutu bisa ga sabon ra'ayi, ƙirƙira sun cika kuma rayuwar mutuwa ta kai ga abubuwan ƙira. Lokacin da aka yi amfani da mold a kan madauri mai yawa ko babban makamashi mai ƙarfi, rayuwar ƙirar ta ƙaru fiye da sau biyu na asali, don haka rage farashin ƙirƙira da rage ƙarfin aiki na ma'aikata.
a karshe
Wannan labarin ya zana ƙarshe mai zuwa ta hanyar kwatanta hanyoyin ƙirar ƙira daban-daban na sassan kayan tuƙi na ƙarin akwatin:
Lokacin zayyana rami na farko na ƙirƙira, ya zama dole a yi la'akari da rarraba kayan aiki da yanayin kwarara na blank yayin aiwatar da ƙirƙira.
Tsarin rufaffiyar wannan nau'in na'ura mai ɗaukar nauyi ya bambanta da tsarin rufaffiyar sauran kayan aiki, musamman akan layukan atomatik masu sauri. Saboda katakon tafiya yana da sauri a cikin watsawa kuma ba zai iya tsoma baki da ikon mutum ba, ya zama dole a yi la'akari da kowanne a cikin tsarin ƙira. Matsayin matakan aiki da rarraba kayan aiki dole ne su kasance daidai, musamman ma zane na rami da aka rigaya ya kamata a shirya don ƙirƙirar ƙirƙira ta ƙarshe.
Ga mafi yawan manyan injina masu ƙarfi, yawanci akwai matakai masu ban haushi da na ƙarshe kawai, kuma ƙirar mutuƙar ta fi wahala. Ƙirar ƙirƙira ta ƙarshe da aka fi so na ƙirar ƙirƙira na iya rage ƙimar ƙirƙira, kuma a lokaci guda guje wa gazawar bakin ciki da sauƙi na fashe bangon mutuƙar saboda tsarin samfurin, ta haka ne zai rage farashin ƙirƙira.
Ƙirar ƙira na ƙarin akwatin tuƙi sassa kayan tuƙi yana da tunani da mahimmancin ƙira don ƙirar wasu ƙira masu kama da tsarin.
Gidan ajiyarmu1
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